Thermal Pads Blog
3M™ EMI Shielding Fabric Tape CN-3190 | Custom Die-Cutting
Instead of a solid metal foil, CN-3190 uses a copper-nickel plated ripstop polyester fabric backing. That construction gives it several real-world advantages: It bends and conforms easily around corners, seams, and uneven surfaces It’s lightweight but surprisingly...
Why Thermal Pads Became Standard in LED Lighting
LEDs are often marketed as “cool” lighting. That’s only true optically. Electrically, high-power LEDs convert a significant portion of input energy into heat at the junction. If that heat isn’t removed efficiently, LED performance degrades fast: Light output drops...
DC/DC Converter | Thermal Pad Requirements- Conducting Heat
Why They’re Needed, Where They’re Used, and How Heat Is Managed DC/DC converters are foundational components in modern electronic systems. Any device that takes power in at one voltage and distributes it internally at multiple regulated levels depends on DC/DC...
Memory Chips, Heat, and Why Thermal Pads Matter More Than You Think
When people think about heat in electronics, CPUs and GPUs usually steal the spotlight. They’re fast, power-hungry, and undeniably hot. But in real-world electronics design, memory chips are often where thermal pads quietly do the most work—and where overlooking heat...
HITHERM™ HT-1205, HT-1210, HT-2505, HT-2510 & HT-C3200 – Custom Die Cutting
Flexible Graphite Thermal Interface Materials for Long-Life, High-Reliability Electronics As electronics push higher power densities and longer service lives, traditional thermal greases and soft gap pads increasingly become reliability risks. Pump-out, dry-out, and...
SIL-PAD TSP A2000 aka Sil-Pad A1500 | High Performance Thermal Sil-Pad
When thermal performance, electrical isolation, and mechanical durability all matter, Sil-Pad® A1500 stands out as a reliable, field-proven thermal interface material. Designed for high-pressure clamping environments, A1500 is widely used in power electronics,...
If Datacenters Go to Space, Heat Becomes the Hardest Problem
Every few years, an idea resurfaces that sounds futuristic enough to dismiss at first pass: datacenters in space. The knee-jerk reaction is predictable—space is freezing, so cooling must be easy. But that intuition is exactly wrong. Once you strip away that...
T-Global Technology TG-AD30, TG-AD66, TG-AD75 | Super-Soft Thermal Pads!
As power densities continue to rise across aerospace, defense, AI hardware, and advanced electronics, thermal interface materials must do more than simply conduct heat. They must conform, insulate electrically, maintain reliability over time, and perform under uneven...
TGF30 Thermal Gap Filler: A Flexible, Low-Pressure Solution for High-End Electronics
In many modern electronic assemblies—especially those involving precision imaging systems, smart sensors, and consumer electronics—designers need a thermal interface material that performs well even under low pressure while remaining flexible, compliant, and...
TGF80 Thermal Gap Filler: High-Performance Thermal Management for Next-Generation Electronics
As electronic assemblies continue to shrink while power density rises, effective thermal interface materials have become essential for reliability and performance. LeaderTech’s TGF80 thermal gap filler is engineered to provide outstanding thermal conduction, softness,...
Thermal Gap Filler Pads in EBikes & E-Scooters, Personal Electric | High W/m-K, Low Impedance
Personal electric vehicles — e-bikes, e-scooters, EUCs (electric unicycles), and even high-performance electric skateboards — have exploded over the last five years. What started as a convenience category has evolved into a serious engineering platform with high-power...
Gasketing for UL 48 Electric Signs/Electrical Signs: Getting the Details Right
Illuminated signs such as electronic billboards face long-term exposure to rain, sun, temperature swings, and vibration. UL 48, Standard for Electric Signs, sets the construction and safety requirements that make sure those signs stay reliable and safe for years. One...
Thermal Gap Fillers Pads | Easy Side, and Hard Release Side
Why the Correct Peel Side Matters with Thermal Gap Filler Pads When working with thermal gap filler pads, it’s easy to overlook one subtle but critical detail: which side you peel first. Unlike tapes or adhesives, thermal gap pads don’t technically have a “working...
GAP PAD TGP 7000ULM versus GAP PAD TGP 6000ULM | A Comparison
Henkel/Bergquist Gap Pad® 6000ULM vs. 7000ULM: Choosing the Right Thermal Interface Material When high-power electronics generate significant heat, choosing the right thermal interface material (TIM) is critical. Henkel/Bergquist’s Gap Pad® ULM series offers ultra-low...
Gap Pad 1500S30 | Custom Die Cutting Options (aka GAP PAD TGP 1300)
Introduction In the world of thermal management, the Gap Pad 1500S30, also known as Gap Pad TGP 1300, is a standout thermal interface material (TIM) engineered for demanding electronic applications. Trustworthy, conformable, and easy to use, it’s ideal for delicate...
Why Silicone-Free Thermal Pads Aren’t Exclusively Used
When it comes to thermal interface materials (TIMs), silicone-free thermal pads have grown in popularity. They address some of the pain points engineers and assemblers encounter with silicone-based products, especially in sensitive applications. But despite their...
The Importance of Kiss-Cut Thermal Pad Kits in Electronics Assembly
In today’s electronics—spanning consumer devices, industrial systems, and high-density PCBs—effective thermal management solutions are critical to performance and longevity. Among these, thermal pads in PCBs play a vital role by transferring heat away from sensitive...
TFLEX SF600 & SF800: Proven Thermal Gap Fillers — and Why New Designs Should Look to the SF4/7/10
Thermal gap fillers have become essential in modern electronics design, providing a reliable path for heat to move from hot components to cooling hardware. For years, Laird’s TFLEX SF600 and TFLEX SF800 have been widely used in applications where consistent...
Bridging the Heat with TGP 2000 (Gap Pad 2000S40) and NEDC’s Conversion Expertise
Thermal management is one of those hidden but absolutely critical challenges in electronics design. As devices get more powerful and compact, heat has fewer places to go. Without the right thermal interface material (TIM), systems risk overheating, performance...
Tflex™ 50000: High-Performance Thermal Gap Filler
Introduction Managing heat in electronics is one of the toughest challenges engineers face. As devices get smaller and more powerful, thermal performance becomes critical. Tflex™ 50000, a gap filler from Laird, is designed to efficiently conduct heat while protecting...
Die-Cutting Thermal Pads: Why It’s the Best Method
Why Laser Cutting Doesn’t Work Thermal gap pads—silicone, urethane, or hybrids—don’t cooperate with lasers: Silicone-based pads: The laser chars the material, leaving burnt, brittle edges that flake. Urethane or silicone-free pads: Even without silicone, these pads...
3M VHB 5980 Tape: Technical Bonding for Touch Panels, Bezels, and Electronics
A few years back, we wrote about the 3M VHB 5906, 5907, and 5908 tapes—all versatile thin VHB foams widely adopted for electronics and assembly. Today, we’re focusing on another important product in the lineup: 3M VHB 5980 tape, which has become a trusted bonding...
ThermaCool® Thermal Interface Products: Technical Overview & Application Mapping
Why ThermaCool® As power density climbs, thermal interfaces must bridge variable gaps, tolerate low clamp forces, and remain electrically insulating. Saint-Gobain’s ThermaCool® portfolio spans soft gap fillers, thermally conductive tapes, coated fabrics, and specialty...
ThermaCool® TC100U Thermal Pad from Saint-Gobain
Overview: What Is ThermaCool TC100U? ThermaCool TC100U is an uncured (B-Stage) by Saint Gobain unsupported thermally conductive silicone rubber sheet designed as both a gap filler and thermal interface. Unlike traditional pre-cured pads, TC100U bonds in place during...
THERM-A-GAP™ PAD 70TP Family (70TP / 70TPA / 70TPG / 70TPF): Selection, and Applications
Parker Chomerics’ THERM-A-GAP PAD 70TP family is a 7.0 W/m-K, ultra-soft “thermal putty” sheet system offered with four structural options: unsupported (70TP), aluminum-foil/PSA (70TPA), woven-glass offset carrier (70TPG), and woven-glass centered carrier (70TPF). The...
Navigating Our Blog: Your Guide to Die-Cutting, Gaskets, and Thermal Management
With over 100 blog posts, our site is a rich resource for engineers and designers. We've written on everything from specific material properties to the latest industry applications. Referencing these articles is a great way to deepen your understanding and find the...
Finding the Perfect Fit: A Guide to Thermal Gap Filler Pads
In the world of electronics, thermal management is a critical factor for ensuring performance and longevity. As devices get smaller and more powerful, the challenge of dissipating heat becomes even greater. This is where thermal gap filler pads come in—they are...
Thermal Gap Filler Pad Carriers: A Complete Guide to Films, Fabrics, and Reinforced Options
Thermal gap filler pads are more than just silicone sheets. Inside many of them are carriers—thin films, fabrics, or reinforced layers that determine how a pad handles, compresses, insulates, and transfers heat. Understanding carriers helps you select the right pad...
The Role of Thermal Pads in 5G (and Future 6G) Communications
As 5G infrastructure continues to expand worldwide, the technology powering base stations, small cells, and data networks is becoming denser and more power hungry. Every generation of wireless communication pushes performance higher, but it also increases thermal...
The Importance of Repositionable and Reusable Gap Pads in Thermal Management
In high-performance electronics, thermal interface materials (TIMs) are the unsung heroes that allow heat to flow from hot components into heat spreaders, chassis, or heat sinks. Among these, gap pads have become essential for bridging uneven surfaces and filling air...
New England Die Cutting
Capabilities/Products
New England Die Cutting
Our Popular Blog Posts
Ultra-Thin Thermal Performance with Tflex™ UT20000- Custom Die Cut
As electronics continue to shrink and power densities rise, thermal...
PORON® Soft-Seal: Ultra-Compliant Sealing for Thin, Sensitive Assemblies
When designers need a gasket material that seals reliably at very...
