by Garrett Abare | Uncategorized
As electronics continue to shrink and power densities rise, thermal interface materials must perform in increasingly tight spaces. Tflex™ UT20000 was engineered specifically for these challenges—delivering reliable thermal transfer in ultra-thin bond lines where...
by Garrett Abare | Die Cutting, Gaskets, Tech Blog, Waterjet Cutting
When designers need a gasket material that seals reliably at very low closure forces, maintains its shape over time, and conforms to uneven or delicate surfaces, PORON® Soft-Seal is purpose-built for the job. This microcellular polyurethane foam is engineered for...
by Garrett Abare | Uncategorized
As power densities continue to rise across electronics, managing heat across uneven surfaces becomes increasingly critical. Tpli™ 200 Series Thermal Gap Filler is engineered for exactly this challenge—delivering exceptional thermal performance while remaining soft,...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, RF Absorbers, Waterjet Cutting
As operating frequencies push deeper into the millimeter-wave range, traditional EMI and cavity resonance solutions begin to fall short. Designs above 30 GHz—especially in 5G, automotive radar, and high-speed wireless systems—require materials that can effectively...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Gaskets, Thermal Pads
Instead of a solid metal foil, CN-3190 uses a copper-nickel plated ripstop polyester fabric backing. That construction gives it several real-world advantages: It bends and conforms easily around corners, seams, and uneven surfaces It’s lightweight but surprisingly...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Laser Cutting, Tech Blog, Thermal Pads, Waterjet Cutting
LEDs are often marketed as “cool” lighting. That’s only true optically. Electrically, high-power LEDs convert a significant portion of input energy into heat at the junction. If that heat isn’t removed efficiently, LED performance degrades fast: Light output drops...
by Garrett Abare | Die Cutting, Electrical Insulators, Gaskets, Waterjet Cutting
Norseal® R10450 Reinforced Silicone Sponge from Saint-Gobain is a general-purpose, closed-cell silicone sponge designed for gasketing applications that require dimensional stability, controlled compression, and long-term environmental resistance. Unlike standard...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Thermal Pads, Waterjet Cutting
Why They’re Needed, Where They’re Used, and How Heat Is Managed DC/DC converters are foundational components in modern electronic systems. Any device that takes power in at one voltage and distributes it internally at multiple regulated levels depends on DC/DC...
by Garrett Abare | Artificial Intelligence, Die Cutting, Thermal Pads, Waterjet Cutting
When people think about heat in electronics, CPUs and GPUs usually steal the spotlight. They’re fast, power-hungry, and undeniably hot. But in real-world electronics design, memory chips are often where thermal pads quietly do the most work—and where overlooking heat...
by Garrett Abare | Artificial Intelligence, Die Cutting, Thermal Pads
Flexible Graphite Thermal Interface Materials for Long-Life, High-Reliability Electronics As electronics push higher power densities and longer service lives, traditional thermal greases and soft gap pads increasingly become reliability risks. Pump-out, dry-out, and...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Most Popular, Sil-Pads, Tech Blog, Thermal Pads, Waterjet Cutting
When thermal performance, electrical isolation, and mechanical durability all matter, Sil-Pad® A1500 stands out as a reliable, field-proven thermal interface material. Designed for high-pressure clamping environments, A1500 is widely used in power electronics,...
by Garrett Abare | Die Cutting, Electrical Insulators, Gaskets, Waterjet Cutting
When applications demand reliable environmental sealing, flame resistance, and consistent mechanical performance, closed-cell EPDM / Neoprene blends are a proven solution. One of the most widely specified options in this category is the Durafoam™ DK Series, a family...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Tech Blog, Thermal Pads, Waterjet Cutting
Every few years, an idea resurfaces that sounds futuristic enough to dismiss at first pass: datacenters in space. The knee-jerk reaction is predictable—space is freezing, so cooling must be easy. But that intuition is exactly wrong. Once you strip away that...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Epoxy Films, Laser Cutting, Tech Blog
When an application requires electrical conductivity across bonded interfaces, material selection becomes non-negotiable. At New England Die Cutting (NEDC), one of the electrically conductive adhesive films we regularly work with is LOCTITE ABLESTIK ECF 550, a...
by Garrett Abare | Artificial Intelligence, Epoxy Films, Laser Cutting, Tech Blog
Understanding LOCTITE ABLESTIK ECF 561 and ECF 561E Electrically conductive epoxy films are often selected late in the design process, after mechanical layouts are finalized and electrical grounding requirements become unavoidable. Materials like LOCTITE ABLESTIK ECF...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Tech Blog, Thermal Pads, Waterjet Cutting
As power densities continue to rise across aerospace, defense, AI hardware, and advanced electronics, thermal interface materials must do more than simply conduct heat. They must conform, insulate electrically, maintain reliability over time, and perform under uneven...
by Garrett Abare | Uncategorized
New England Die Cutting: A Trusted Converter for Qnity Electronics Materials New England Die Cutting (NEDC) is a qualified converter for Qnity Electronics materials, supporting customers who rely on high-performance EMI shielding, thermal interface pads, and...
by Garrett Abare | Die Cutting, Gaskets, Waterjet Cutting
Material Selection, Design Considerations, and Real-World Applications Effective airflow management depends on one deceptively simple component: the gasket. In HVAC systems, air handlers, plenums, and electronic enclosures, gaskets are responsible for controlling...
by Garrett Abare | Artificial Intelligence, Die Cutting, Gaskets, Waterjet Cutting
When an assembly needs reliable EMI shielding and environmental sealing—without turning into a tolerance nightmare—CHO-SEAL® 1215 is one of the go-to materials engineers reach for. It’s a conductive elastomer gasket material designed to create an electrically...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Laser Cutting, RF Absorbers, Waterjet Cutting
When engineers need a lightweight, flexible microwave absorber that delivers consistent lossy performance, Eccosorb™ LS is one of the most widely used absorber families available. Built from carbon-loaded polyurethane foam, Eccosorb LS provides strong insertion-loss...
by Garrett Abare | Uncategorized
EPDM rubber has been around for decades, and it hasn’t lost relevance for one simple reason: it works. When you need a gasket or seal that shrugs off weather, steam, sunlight, water, and general outdoor abuse, EPDM is one of the most dependable elastomers in the...
by Garrett Abare | Uncategorized
As electronic devices become smaller, thinner, and more power dense, thermal management materials have turned into essential design components—not optional accessories. Leader Tech’s TGF70 thermal gap filler is built for exactly this environment. With high thermal...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Thermal Pads, Waterjet Cutting
In many modern electronic assemblies—especially those involving precision imaging systems, smart sensors, and consumer electronics—designers need a thermal interface material that performs well even under low pressure while remaining flexible, compliant, and...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Thermal Pads, Waterjet Cutting
As electronic assemblies continue to shrink while power density rises, effective thermal interface materials have become essential for reliability and performance. LeaderTech’s TGF80 thermal gap filler is engineered to provide outstanding thermal conduction, softness,...
by Garrett Abare | Uncategorized
When engineers need a pressure-sensitive adhesive that delivers excellent adhesion, high initial tack, and consistent performance across metals, plastics, and foams, the 3M™ Adhesive 300 family is often the first choice. This medium-firm acrylic adhesive system...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Gaskets, Laser Cutting, Thermal Pads, Waterjet Cutting
Personal electric vehicles — e-bikes, e-scooters, EUCs (electric unicycles), and even high-performance electric skateboards — have exploded over the last five years. What started as a convenience category has evolved into a serious engineering platform with high-power...
by Garrett Abare | Uncategorized
When engineers talk about thermal pads, the conversation usually swings between thermal conductivity, softness, and electrical isolation. But there’s an increasingly important factor that gets overlooked until it becomes a problem: silicone contamination. Some devices...
by Garrett Abare | Uncategorized
When engineers need a thermal interface material that is electrically isolating, durable, and consistent under mechanical stress, Bergquist Sil-Pad® 1200 aka SIL PAD TSP 1800 is one of the most trusted options on the market. It’s a silicone-based,...
by Garrett Abare | Uncategorized
At NEDC, we convert a wide range of conductive elastomers for EMI/RFI shielding applications. Two of the most commonly specified nickel-aluminum filled materials are Cho-Seal 6502 and Cho-Seal 6503. These materials are closely related — same filler system, similar...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Gaskets, Waterjet Cutting
When customers look for high-performance conductive elastomer gaskets, two of the most commonly requested materials are CHO-SEAL 1285 and CHO-SEAL 1287. Both materials use silver-plated aluminum (Ag/Al) as the conductive filler — but they differ in one critical way:...
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As electronics continue to shrink and power densities rise, thermal...
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