RF/Microwave Absorbers – Broadband/Narrowband
NEDC manufactures RF/Microwave absorbers into custom shapes through die-cutting, and waterjet cutting. Microwave absorbers have been used in military applications since their inception. However, more and more microwave absorbers are used in commercial applications. Applications such as computers, consumer electronics, network servers, and wireless antenna systems are common with microwave absorbers. NEDC is a Laird converter, and can provide many different types of RF absorbers through supply chain.
What are Microwave Absorbers?
Oftentimes electronics can cause cavity resonances inside of electronic enclosures. Different types of microwave absorbers can be employed to attenuate the signal. The problem with normal EMI gaskets is they can actually exacerbate the problem by creating an additional conductive surface. This contains the issue within the cavity. Microwave Absorbers function by eliminating cavity resonances through lossy magnetic materials. Magnetically loaded elastomers are most seen by NEDC. Oftentimes electrical engineers will pick and place the microwave absorbers along the enclosure and then test the device. This is usually preferable to the time-consuming and complex nature of selecting a material by modeling.
What type of Microwave Absorbers are available?
There are a few different considerations when reviewing the different types of absorbers available. There is frequency ranges, elastomers, and differently loaded materials.
Dielectrically Loaded Materials
Dielectrically Loaded materials are typically foam materials coated with carbon. These foams are open-cell elastomers that can be made up of multiple layers. Obviously these foams are much thicker than their magnetically loaded elastomer counterparts. They range from .125”(3.2mm) to 2.00”(5.08mm) in thickness. This is a drawback with these foams. At .125”(3.2mm) being the thinnest available size can become a concern. With smaller and smaller packages coming to market size matters.
Magnetically Loaded Materials
NEDC commonly deals with elastomeric like absorbing materials. These materials are typically magnetically loaded with iron-based fillers. Different loading levels of the ferrous fillers affect the level of attenuation. Manufacturers design different absorber materials to withstand different environments. Oftentimes silicone rubber is the binder material, but other materials such as nitrile, neoprene, and urethane can be used. However for NEDC, silicone-based elastomers are still the most commonly seen. This is because silicone offers a great balance of temperature range, availability, Different manufacturers offer different options for different applications including high-temperature, different frequency requirements, and assembly options. NEDC cuts magnetically loaded absorbers as thin as .010’’ to as thick as .250’’.
Broadband Absorbers
Broadband is the largest category of microwave absorbers. These products operate over a bigger frequency spectrum. Broadband absorbers are much more available. For that reason, NEDC deals with mostly broadband microwave absorbers. They offer a great price point that ultimately offers great value for most applications.
Narrowband Absorbers
It is good to keep in mind that while broadband absorbers are more available, narrowband absorbers exist. These narrowband absorbers absorb at a specific frequency. Custom thicknesses, and formulations can help address more narrow frequencies that may need to be attenuated. Many different manufacturers offer microwave absorbers. Finding the right one for your application may take time, but there are many options available.
Examples of these Narrowband RF Absorbers
Eccosorb SF, (single frequency)
Eccosorb SF is a single frequency RF absorbers for single frequency that have been selected based on what their electronics require.
Manufacturers (OEMs) of Microwave Absorbers
- Laird/DuPont
- 3M Company
- Mast Technologies
- 3G Shielding
- Arc Technologies/Hexcel
- Cuming Microwave
RF Absorbers for 1- 40GHz
Eccosorb™ MCS- 800 MHz- 6 GHz
Eccosorb™ FGM- 2 Ghz-18 GHz
Eccosorb™ MFS/BSR- 1 GHz-18 GHz
Eccosorb™ GDS – 18 GHz-40 GHz
Eccosorb™ F2R2 -2 GHz-18 GHz
These materials are available with adhesive backing. Typically SS6M is the PSA that NEDC will often utilize. Datasheet for Eccosorb Adhesive Download
Nearfield RF/EMI Absorbers Films
Nearfield RF/EMI Absorbers are designed to be placed directly on electrical components. The reason for this is because they have great ability to absorb RF waves
NoiseSorb NS1000- Laird/DuPont- 20 MHz- 2 GHz
Eccosorb RF-LB- Laird-DuPont 10 MHz- 4 GHz
3M Company Nearfield Absorber Films
AB7000HF- 3M Company -800 MHz – 2.5 GHz
AB5000SHF- 3M Company- 800 MHz – 2 GHz
Cutting Methods/Application Notes on Microwave Absorbers
NEDC die-cuts and waterjet cuts these materials into unique shapes. Typically, absorbers are placed in enclosures two ways. The first is through the use of RTV(room-temperature vulcanizing) adhesives. These RTVs usually take time to cure, and are a bit more labor intensive. The second is through the use of tape. Most absorbers are available with tape backing to enable easy placement of the absorbers onto different surfaces. However, it is good to keep in mind the surface the absorber is being placed on when choosing either method. When using either method of application, a properly cleaned surface, and following the manufacturers datasheet is critical.
For more information on RF/microwave absorbers, please contact sales@nedc.com.
RF Absorbers Blog
Conductive EMI Shielding Foam | Fabric Over Foam (FoF), EMI Shielding Foam
At NEDC, we manufacture a lot of EMI/RFI shielding products. Its goes with our core product grouping of electronic materials. These foams are impressive for so many reasons. When thinking of a material that can offer X, Y, and Z electrical conductivity, that also is...
Previous Posts
Thermal Insulators | Laird/DuPont | TGard | High Conductivity
At NEDC, we sell a lot of thermal pads. We also sell a lot of die-cut...
Tackiness on Thermal Pads, Gap Fillers | With, or Without?
It is no secret that NEDC has a thermal pad test machine at its facility...
CoolZorb™ Thermal/EMI Absorbers | Custom Die Cutting/Waterjet Cutting
At NEDC, we have a core competency of thermal pads, and RF...
NEDC Releases New Graphic Showing Product Groupings!
This blog post is all about the image we releasing. In this image, NEDC is showing a die-cut insulator, a thermal pad, an RF absorber, some die-cut gaskets, and an epoxy film that are all present on a typical application that we might service
Video on Thermal Pad Comparisons, Thermal Conductivity is Not Everything!
https://www.youtube.com/watch?v=ZRMPlikAE-s
The Essentials of RF Absorption in Electronics
Introduction In the rapidly advancing world of electronics, Radio Frequency (RF) interference poses a significant challenge, affecting everything from consumer gadgets to sophisticated industrial systems. Effective management of RF interference through absorption...
Frozen Epoxy Films in Stock at NEDC!
NEDC is a converter of frozen epoxy films to make custom preforms for customers to buy. For that reason, NEDC has many frozen films in stock. These include: Ablefilm 5025E Ablefilm 561K Ablefilm CF3350 Ablefilm 566K And others. We wanted to just get it out there on...
HPMS Graphite | Flexible Graphite | Custom Die-Cut Parts
At NEDC, we like to think we are experts in thermal interface materials. Flexible graphite material is an excellent thermally conductive material. In fact, I see a lot of thermal interface pads going in this direction due to its great thermal conductivity, & low...
EMI/RFI Bulb/Hollow Gaskets – The Softest EMI/RFI Gasket
At NEDC, we mostly die-cut, knife-cut, or waterjet cut gaskets. However, we do also fabricate, glue, or bond together some gaskets. Why do we do this? The short answer is because we cannot die cut, or waterjet cut them. However, sometimes it's also for performance...
Nickel Coated Aluminum Gaskets | EMI Gaskets | Corrosion Resistant Gaskets
EMI/RFI Gaskets are not a new technology. They have been around for the last 60 years. However, once in a while a new technology emerges for a different type of foam, or a different type of orientation of materials. Over the last few years, a new type of particle has...
Long Shelf Life Electrically Conductive Single/Double | EMI Shielding Tapes
We are a 3M converter, and if I’m being honest, I don’t throw a party everytime they come out with a new product. I like new copper foil products, and new VHB Tapes just like the next guy, but nothing gets me going like: “LONGER SHELF LIFE ELECTRICALLY CONDUCTIVE...
Thermal Interface Pads/Liquids for Solid State Drives(SSDs)
As the industry moves from hard-drives(HDDs) to solid-state drives(SSDs). SSDs offer significant advantages over their hard drive counterparts. However, since SSDs operate through an electrical current, they still get hot- just like every electronic. Heat continues to...
Engineering Note: Hole Diameters: How low can you go?
At NEDC, cutting gaskets is what we do. Gaskets typically have holes in them to provide room for screws or bolts to go through them in order to provide pressure, and then for that reason, also to provide compression for the gasket to seat/seal properly. How small is...
Tips/Tricks to Avoid Supply Chain Disruptions | Custom Die-Cutters
In this supply chain taxed environment, I thought I’d write a blog about how to keep your supply chain moving at the maximum speed possible- whatever that may be nowadays. In this blog, we will provide some tips, and tricks to keep your supply chain moving....
Knife-Cutting | New Capabilities at New England Die Cutting
Before the close of the 2022 year, NEDC bought a knife-cutting machine. This knife-cutter will enable NEDC to provide more quality parts to its customers. This machine has a maximum table length of 60’’ x 120’’. NEDC is very excited to announce this to our customers....
All of the information presented above is believed to be factual and accurate; however, NEDC is not liable for any design or application utilizing this information.
New England Die Cutting
Capabilities/Products
New England Die Cutting
Our Popular Blog Posts
NEDC Introduces First Thermal Pad Experiment Video
This video shows how a thermal pad actually works with the analogy...
Frozen Epoxy Films in Stock at NEDC!
NEDC is a converter of frozen epoxy films to make custom preforms...
Quick Links
©New England Die Cutting 2024