Electrical Insulators
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, RF Absorbers, Waterjet Cutting
As operating frequencies push deeper into the millimeter-wave range, traditional EMI and cavity resonance solutions begin to fall short. Designs above 30 GHz—especially in 5G, automotive radar, and high-speed wireless systems—require materials that can effectively...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Gaskets, Thermal Pads
Instead of a solid metal foil, CN-3190 uses a copper-nickel plated ripstop polyester fabric backing. That construction gives it several real-world advantages: It bends and conforms easily around corners, seams, and uneven surfaces It’s lightweight but surprisingly...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Laser Cutting, Tech Blog, Thermal Pads, Waterjet Cutting
LEDs are often marketed as “cool” lighting. That’s only true optically. Electrically, high-power LEDs convert a significant portion of input energy into heat at the junction. If that heat isn’t removed efficiently, LED performance degrades fast: Light output drops...
by Garrett Abare | Die Cutting, Electrical Insulators, Gaskets, Waterjet Cutting
Norseal® R10450 Reinforced Silicone Sponge from Saint-Gobain is a general-purpose, closed-cell silicone sponge designed for gasketing applications that require dimensional stability, controlled compression, and long-term environmental resistance. Unlike standard...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Thermal Pads, Waterjet Cutting
Why They’re Needed, Where They’re Used, and How Heat Is Managed DC/DC converters are foundational components in modern electronic systems. Any device that takes power in at one voltage and distributes it internally at multiple regulated levels depends on DC/DC...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Most Popular, Sil-Pads, Tech Blog, Thermal Pads, Waterjet Cutting
When thermal performance, electrical isolation, and mechanical durability all matter, Sil-Pad® A1500 stands out as a reliable, field-proven thermal interface material. Designed for high-pressure clamping environments, A1500 is widely used in power electronics,...
by Garrett Abare | Die Cutting, Electrical Insulators, Gaskets, Waterjet Cutting
When applications demand reliable environmental sealing, flame resistance, and consistent mechanical performance, closed-cell EPDM / Neoprene blends are a proven solution. One of the most widely specified options in this category is the Durafoam™ DK Series, a family...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Tech Blog, Thermal Pads, Waterjet Cutting
Every few years, an idea resurfaces that sounds futuristic enough to dismiss at first pass: datacenters in space. The knee-jerk reaction is predictable—space is freezing, so cooling must be easy. But that intuition is exactly wrong. Once you strip away that...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Epoxy Films, Laser Cutting, Tech Blog
When an application requires electrical conductivity across bonded interfaces, material selection becomes non-negotiable. At New England Die Cutting (NEDC), one of the electrically conductive adhesive films we regularly work with is LOCTITE ABLESTIK ECF 550, a...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Tech Blog, Thermal Pads, Waterjet Cutting
As power densities continue to rise across aerospace, defense, AI hardware, and advanced electronics, thermal interface materials must do more than simply conduct heat. They must conform, insulate electrically, maintain reliability over time, and perform under uneven...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Laser Cutting, RF Absorbers, Waterjet Cutting
When engineers need a lightweight, flexible microwave absorber that delivers consistent lossy performance, Eccosorb™ LS is one of the most widely used absorber families available. Built from carbon-loaded polyurethane foam, Eccosorb LS provides strong insertion-loss...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Thermal Pads, Waterjet Cutting
In many modern electronic assemblies—especially those involving precision imaging systems, smart sensors, and consumer electronics—designers need a thermal interface material that performs well even under low pressure while remaining flexible, compliant, and...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Thermal Pads, Waterjet Cutting
As electronic assemblies continue to shrink while power density rises, effective thermal interface materials have become essential for reliability and performance. LeaderTech’s TGF80 thermal gap filler is engineered to provide outstanding thermal conduction, softness,...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Gaskets, Laser Cutting, Thermal Pads, Waterjet Cutting
Personal electric vehicles — e-bikes, e-scooters, EUCs (electric unicycles), and even high-performance electric skateboards — have exploded over the last five years. What started as a convenience category has evolved into a serious engineering platform with high-power...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Gaskets, Waterjet Cutting
When customers look for high-performance conductive elastomer gaskets, two of the most commonly requested materials are CHO-SEAL 1285 and CHO-SEAL 1287. Both materials use silver-plated aluminum (Ag/Al) as the conductive filler — but they differ in one critical way:...
by Garrett Abare | Die Cutting, Electrical Insulators, Tech Blog, Waterjet Cutting
When it comes to versatile materials used in die cutting, few perform as reliably as EVA foam. Known for its balance of softness, resilience, and ease of fabrication, EVA (Ethylene Vinyl Acetate) has become a go-to choice across industries—from aerospace to...
by Garrett Abare | Die Cutting, Electrical Insulators, Gaskets, Laser Cutting, Uncategorized
3M polyethylene foam tapes are a trusted solution for sections where foam is needed along with sticky backing. Built on a closed-cell polyethylene foam core, these double-sided tapes provide conformability, shock absorption, and durable adhesion across metal, plastic,...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Gaskets, Waterjet Cutting
Introduction If you’ve ever installed a gasket, foam pad, or adhesive-backed component, you know one of the most frustrating steps has nothing to do with performance—it’s peeling the liner. Liner removal can slow down assembly lines and cause operator aggravation....
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Gaskets, RF Absorbers, Tech Blog, Waterjet Cutting
Introduction of 3M 9690+ At NEDC, we convert and laminate a wide range of pressure-sensitive adhesives to support custom gaskets, seals, and industrial components. One of the most versatile adhesives we use is 3M™ 9690+, a double-coated acrylic tape designed for...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Gaskets, Laser Cutting, Thermal Pads, Waterjet Cutting
Illuminated signs such as electronic billboards face long-term exposure to rain, sun, temperature swings, and vibration. UL 48, Standard for Electric Signs, sets the construction and safety requirements that make sure those signs stay reliable and safe for years. One...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Waterjet Cutting
In high-performance gasketing and sealing, consistency and dimensional stability can make the difference between a robust product and a costly failure. PORON® Dura-Shape® polyurethane was engineered to solve one of the most common pain points in foam gasketing —...
by Garrett Abare | Die Cutting, Electrical Insulators, Laser Cutting, Tech Blog, Waterjet Cutting
In demanding industries like aerospace, automotive, and electronics, adhesives need to do more than just stick. They must remain clean, low outgassing, fuel- and chemical-resistant, and integrate smoothly into high-volume production environments. That’s exactly where...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Tech Blog, Thermal Pads, Waterjet Cutting
Henkel/Bergquist Gap Pad® 6000ULM vs. 7000ULM: Choosing the Right Thermal Interface Material When high-power electronics generate significant heat, choosing the right thermal interface material (TIM) is critical. Henkel/Bergquist’s Gap Pad® ULM series offers ultra-low...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Sil-Pads, Thermal Pads, Waterjet Cutting
Introduction In the world of thermal management, the Gap Pad 1500S30, also known as Gap Pad TGP 1300, is a standout thermal interface material (TIM) engineered for demanding electronic applications. Trustworthy, conformable, and easy to use, it’s ideal for delicate...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Thermal Pads, Waterjet Cutting
Thermal gap fillers have become essential in modern electronics design, providing a reliable path for heat to move from hot components to cooling hardware. For years, Laird’s TFLEX SF600 and TFLEX SF800 have been widely used in applications where consistent...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Thermal Pads, Waterjet Cutting
Thermal management is one of those hidden but absolutely critical challenges in electronics design. As devices get more powerful and compact, heat has fewer places to go. Without the right thermal interface material (TIM), systems risk overheating, performance...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, RF Absorbers
Introduction of Eccosorb BSR-1/MFS-124 Electromagnetic interference (EMI) is a persistent challenge in aerospace, telecom, and automotive electronics. One of the most proven solutions is Eccosorb BSR-1, a thin, flexible silicone absorber designed to suppress...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Laser Cutting, Q-Pads, Sil-Pads, Thermal Pads, Waterjet Cutting
Why Laser Cutting Doesn’t Work Thermal gap pads—silicone, urethane, or hybrids—don’t cooperate with lasers: Silicone-based pads: The laser chars the material, leaving burnt, brittle edges that flake. Urethane or silicone-free pads: Even without silicone, these pads...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Gaskets, Tech Blog, Thermal Pads, Waterjet Cutting
As 5G infrastructure continues to expand worldwide, the technology powering base stations, small cells, and data networks is becoming denser and more power hungry. Every generation of wireless communication pushes performance higher, but it also increases thermal...
by Garrett Abare | Artificial Intelligence, Die Cutting, Electrical Insulators, Thermal Pads, Waterjet Cutting
If you need a forgiving, fiberglass-reinforced pad that wets out beautifully at very low clamping forces, GAP PAD 2500S20 has been a go-to for years. It sits in the “S-Class” family (the soft, squishy stuff), pairing 2.4 W/m-K conductivity with Shore 00 ~20 softness...
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