Compound Mixing New England Die Cutting/American EMI Solutions has the ability to do in-house custom compound mixing using our state of the art two-roll mixers. The mixers are variable speed and variable friction that allows us to adjust mixing parameters to produce very consistent quality from batch to batch. Our raw materials are of the highest quality to produce compounds balanced for high temperature resistance, low temperature flex, fluid resistance and excellent tensile strength, tear strength and very low volume resistivity and excellent shielding effectiveness.

Batch Testing Every batch of compound mixed at New England Die Cutting/American EMI Solutions is batch tested to insure the highest quality material. Our materials laboratory is well equipped to allow us to do a number of tests including, tensile strength, tear strength, elongation, durometer hardness as well as compression set, compression deflection, specific gravity and volume resistivity. Our test procedures comply with ASTM and MIL-DTL-83528C standards which are consistent with industry standards

Molding The molding department at New England Die Cutting/American EMI Solutions is capable of compression molding many different types of materials and parts. Whether it's o-rings, grommets or a custom designed part, our high tonnage hydraulic units are well controlled for pressure, temperature and operational consistency for maximum quality. This allows greater repeatability yielding a very consistent product.

Extruding New England Die Cutting/American EMI Solutions has complete extrusion capabilities for electrically conductive elastomers. Our extrusion machines are of a quality and strength that allows us to extrude many different custom profiles in continuous lengths. These automatic units allow very consistent extrusion rates will insure quality material with very low volume resistivity.

Post Cure As part of the total process for producing conductive elastomers, our products are post cured in electrically controlled heated ovens. Each product type is treated in the oven at specific parameters to drive off raw material by-products and to enhance physical properties as well as reduce the effects of possible material out-gassing while in use. Post curing also decreases volume resistivity of the conductive elastomer to insure the highest conductivity for your application.

Bonding/Vulcanizing American EMI Solutions is fully capable of cold bonding and vulcanizing frames and O-Rings. These capabilities insure that we can offer the best pricing for your application. Bonding and Vulcanizing can greatly reduce your waste of the valuable base materials while still insuring a strong gasket. Each application can be reviewed to determine whether a molded, bonded or vulcanized gasket will be best for your application while still staying within your budget constraints.

Die-Cutting/Water Jet Our die-cutting and water jet capabilities are some of the best in the industry. We specialize in building our own dies and where needed using the water jet to supply quick turn tight tolerance prototypes and small production runs without tooling or dies. All that is needed is an AutoCAD DXF file and we can cut parts in 24 to 48 hours.

Fabrication Our Fabrication area at New England Die Cutting/American EMI Solutions builds frames and in many cases mounts our products to other assemblies and housing. This area specializes in special cutting and building of large frames and assemblies.

Quality Our Quality Department is involved from the very beginning of our process to the very end. Materials are measured and mixed to exacting standards to insure the most consistent final product possible. The batches are all tested and inspections occur during the entire molding or extruding processes. Final inspection is done on our optical Mitutoyo Quick Vision machine and where needed special fixtures and template are utilized to insure part accuracy. Our test procedures comply with ASTM and MIL-DTL-83528C standards which are consistent with industry standards