When it comes to managing heat in today’s high-power electronics, choosing the right thermal interface material can make or break a design. The T-Global TG-A1660 is an ultra-soft, high-performance thermal pad designed for demanding applications that require both...
Posts Written by: Garrett Abare
Die-Cut 3M™ VHB™ RP-Series Tapes — Bonding Solutions from NEDC
The Better Way to Bond 3M™ VHB™ Tape eliminates screws, welds, and rivets with a clean, permanent acrylic-foam bond that distributes stress and improves appearance. The RP-Series is a versatile choice for bonding metals, plastics, and painted surfaces across...
Waterjet-Cut & Die-Cut ECCOSORB® AN: Flexible Broadband Microwave Absorbers Built for Precision
ECCOSORB® AN is a carbon-loaded, multilayer polyurethane foam absorber tailored for broadband free-space RF absorption. It’s engineered to reflect less than –17 dB of normal incident energy at frequency ranges determined by its thickness. Key Performance Advantages...
3M Polyethylene Foam Tapes: 4462, 4466, 4492, and 4496 (Including 4496B Variant)
3M polyethylene foam tapes are a trusted solution for sections where foam is needed along with sticky backing. Built on a closed-cell polyethylene foam core, these double-sided tapes provide conformability, shock absorption, and durable adhesion across metal, plastic,...
Do Double-Coated Tapes Make Liner Removal Easier? Yes… But Not Always.
Introduction If you’ve ever installed a gasket, foam pad, or adhesive-backed component, you know one of the most frustrating steps has nothing to do with performance—it’s peeling the liner. Liner removal can slow down assembly lines and cause operator aggravation....
3M™ 9690+ Double-Coated Tape – How NEDC Uses It in Industrial Gasketing and Assembly
Introduction of 3M 9690+ At NEDC, we convert and laminate a wide range of pressure-sensitive adhesives to support custom gaskets, seals, and industrial components. One of the most versatile adhesives we use is 3M™ 9690+, a double-coated acrylic tape designed for...
3M™ 9415PC Repositionable Double-Sided Tape – The Smart Solution for Temporary or Adjustable Bonds
Overview of Double Sided Repostionable Tape 3M™ 9415PC is part of 3M’s Repositionable Tape family—a series of engineered double-coated tapes designed for applications that require one or both sides to be easily removed, repositioned, or reused. Unlike standard...
Hi-Flow® 300P / THF 1600P Polyimide Phase-Change Material
Introduction: Why Phase-Change TIMs Matter In modern power electronics, managing heat between components like MOSFETs, IGBTs, and modules is critical. Poor thermal transfer raises junction temperatures, reduces reliability, and limits performance. Phase-change thermal...
Managing Silicone Oil Separation: Why “Low Bleed” Matters — Introducing T-Global’s TG-A5000L / A3200L / A1800L
In the world of thermal interface materials (TIMs), silicone-based pads have long been favored for their compliance, stability, and durability. But one persistent drawback is silicone oil migration (often called oil bleed). Over time and under thermal stress, the...
Thermal Pads, Gaskets & Insulators: Keeping Autonomous Robots Reliable and Intelligent
Autonomous robots are moving from concept to everyday workhorses — navigating warehouses, picking orders, assisting in hospitals, farming fields, and performing complex inspection tasks. To deliver this level of autonomy, robots must combine AI computing, high-density...
Gaskets & Thermal Pads: Enabling Reliable Autonomous Drone Performance
Autonomous drones are no longer niche tech—they’re critical tools in logistics, surveillance, agriculture, inspection, and defense. These high-performance UAVs pack advanced sensors, batteries, cameras, and processors into lightweight airframes. But as electronics...
Gasketing for Hydrogen Fuel Cells — Getting the Sealing Right | Die Cutting at NEDC
Hydrogen fuel cells are moving from prototypes to commercial vehicles, backup power systems, and stationary energy units. Inside every stack are hundreds of individual cells that must remain perfectly sealed. Without the right gasketing, fuel and air can leak, water...
Gasketing for UL 48 Electric Signs/Electrical Signs: Getting the Details Right
Illuminated signs such as electronic billboards face long-term exposure to rain, sun, temperature swings, and vibration. UL 48, Standard for Electric Signs, sets the construction and safety requirements that make sure those signs stay reliable and safe for years. One...
Understanding Rogers ARLON 99730N008 Conductive Film | Film for Stress Decoupling
Overview of Rogers Arlon 99730N008 Rogers Arlon 99730N008 is an electrically conductive adhesive film from the Thermabond® line. It’s an uncured silicone rubber film that bonds two surfaces while maintaining electrical continuity and transferring heat. Delivered in a...
TFLEX™ SF16 — Ultra-Soft Thermal Gap Filler with High Conductivity – NEW PRODUCT
When designing electronics, there’s often a tradeoff between thermal conductivity and mechanical compliance. Many materials that transfer heat well can be stiff, requiring high clamping force and risking damage to sensitive components. On the other hand, softer pads...
3M™ Electrically Conductive Cushioning Gasket Tape ECG8000H Series- 3MECG8035H, ECG8055H, and ECG8075H
Precision EMI Shielding and Grounding in a Flexible Format When designing advanced electronic devices, electromagnetic interference (EMI) and radio frequency interference (RFI) shielding are critical for performance and reliability. Traditional solutions like screws,...
PORON® Dura-Shape®: Precision, Stability, and Long-Term Reliability for Gasketing & Sealing
In high-performance gasketing and sealing, consistency and dimensional stability can make the difference between a robust product and a costly failure. PORON® Dura-Shape® polyurethane was engineered to solve one of the most common pain points in foam gasketing —...
CHO-THERM T500: A High-Power Thermal Interface Insulator
In modern electronics and power systems — from industrial drives to aerospace modules — thermal management is a mission-critical challenge. Devices generate heat, and if that heat isn’t effectively transferred away, performance, reliability, and lifespan can suffer....
High-Performance Phase Change TIMs from Laird: Tpcm™ 7000, 780, AL52 & 5000
Modern electronics run hotter and denser than ever. Heat must move efficiently from chips, power modules, and GPUs into heat sinks or chassis. Air gaps and surface roughness create thermal bottlenecks; thermal grease can migrate or pump out over time. Phase Change...
The Overlooked Role of Gaskets & Thermal Pads in Solar Panels and Inverters
When most people think about solar energy, the focus is on panels converting sunlight to electricity or inverters turning DC into AC. Yet hidden behind the glass and electronics is an unsung group of materials that keep these systems reliable for decades — gaskets and...
Bridging the Heat Gap: THERM-A-GAP PAD 10, PAD 10A & PAD 10G
Heat is one of the biggest threats to electronics reliability. Even tiny surface irregularities create air pockets that block heat flow from power devices, LEDs, or processors to a heat sink. THERM-A-GAP PAD 10 solves this problem by providing a soft, silicone-based,...
Circular EMI Gaskets & Washers/Waveguide Gaskets — MIL-DTL-83528/012 & /013
Circular EMI gaskets and washers are precision-engineered shielding components that maintain electrical continuity and environmental integrity across bolted interfaces and waveguide flanges. They are essential for electromagnetic interference (EMI) and radio frequency...
EMI Shielding with CHO-SEAL® 1298 & CHO-SEAL® 1299 — Custom Cut for High-Reliability EMI Gaskets
When electromagnetic interference (EMI) protection and environmental sealing need to live together in one gasket, Parker Chomerics CHO-SEAL® conductive elastomers are an industry standard. Two of the most widely specified are CHO-SEAL 1298 and CHO-SEAL 1299 —...
Silicone Sponge per AMS-3195 & AMS-3196 — Closed-Cell Performance for Demanding Environments
When engineers specify silicone sponge for aerospace, defense, or high-reliability commercial applications, the most common callouts are AMS-3195 and AMS-3196. These long-standing SAE Aerospace Material Specifications define the performance of closed-cell silicone...
Why Material Determines Whether We Die Cut, Waterjet, Laser, or Knife Cut Your Parts
When you’re designing custom gaskets, pads, or thermal interface components, there are several cutting methods available — die cutting, waterjet cutting, laser cutting, and knife cutting. Many assume the choice is mostly about production volume, but in practice about...
THERM-A-GAP® HCS10 — Ultra-Soft, Thermally Conductive Gap Pad for Modern Electronics
Managing heat inside compact electronics can be challenging, especially when surfaces aren’t perfectly flat or clamping force is limited. Therm-A-Gap® HCS10 from Parker Chomerics solves that problem — it’s a highly conformable, flame-retardant thermal gap filler that...
F-12 vs. F-15 vs. F20 Silicone Foam — from Saint Gobain | Custom Die Cutting
Saint-Gobain’s Norseal® silicone foams are widely used in demanding applications because they balance thermal stability, flame performance, weather resistance, and durability. Among the lineup, F-12, F-15, and F-20 cover a useful span of compliance, firmness, and...
Thickness Tolerance, Die-Cut, and Waterjet Cut Tolerances for Sponge/Foam Gaskets
Standard Thickness and Cutting Tolerances for Sponge Rubber Gaskets When designing with sponge rubber, engineers need to account not only for material properties like density and compression but also for thickness and cut tolerances. These tolerances directly impact...
Thermal Gap Fillers Pads | Easy Side, and Hard Release Side
Why the Correct Peel Side Matters with Thermal Gap Filler Pads When working with thermal gap filler pads, it’s easy to overlook one subtle but critical detail: which side you peel first. Unlike tapes or adhesives, thermal gap pads don’t technically have a “working...
3M™ Adhesive Transfer Tapes 965 & 966: Clean, Fuel-Resistant, and Converting-Ready
In demanding industries like aerospace, automotive, and electronics, adhesives need to do more than just stick. They must remain clean, low outgassing, fuel- and chemical-resistant, and integrate smoothly into high-volume production environments. That’s exactly where...
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T-Global TG-A1660 Ultra Soft Thermal Pad | High Thermal Conductivity Pad
When it comes to managing heat in today’s high-power electronics,...
Die-Cut 3M™ VHB™ RP-Series Tapes — Bonding Solutions from NEDC
The Better Way to Bond 3M™ VHB™ Tape eliminates screws, welds, and...



