New England Die Cutting, located in Haverhill, Massachusetts, is a leading fabricator of non-metallic materials. New England Die Cutting makes their own steel rule dies to within +/-.005". New England Die Cutting also supplies solid tooling to within +/-.002". New England Die Cutting is ISO-9001:2000 Registered.

New England Die Cutting Material In Depth:

• ABS
  • Rigid ABS
  • Utility ABS
• Acetal
• Acetate
• Buna-N & Nitrile Rubber
  • Buna-N & Nitrile Rubber Sheeting
  • Cotton Inserted Buna-N Rubber Sheeting
  • Red FDA Buna-N Rubber Sheeting
  • White FDA Buna-N Rubber Sheeting
• Butyl Rubber Sheeting
• Conductive Polyurethane Rubber Sheeting
• CPVC
• Delrin®
• Fluorosint® 207
• High Impact Polystyrene
• Hydlar® Z (Nylon / Kevlar® Composite)
• Hypalon® Rubber Sheeting
• Kydex®
• Kydex® 107 - NFS Rated
• Kynar® (PVDF)
• Lexan® (Polycarbonate)
• Lexan® MR5
• Lucite®
• Lucite® SAR
• Mylar® (Polyester)
• Neoprene Rubber Sheeting
  • Industrial Grade Cloth-Inserted Neoprene Rubber Sheet
  • Premium Grade Nylon Inserted Neoprene Rubber Sheeting
  • Super Soft Neoprene Rubber Sheets
  • White FDA Neoprene Rubber Sheeting
• Noryl®
• Nylon
• Phenolic
• Plastic Color Coded Shim Stock
• Polyethylene
  • Low Density Polyethylene
  • High Density Polyethylene
• Polypropylene
• PORON
• Silicone Rubber Sheeting
• Translucent Silicone Rubber Sheeting
• Sponge Rubber
  • Blended Sponge Rubber Sheeting
  • Low Compression Silicone Sponge Rubber Sheeting
  • Natural Sponge Rubber Sheeting
  • Neoprene Sponge Rubber Sheeting
  • Rebonded Sponge Rubber Sheets
  • Silicone Sponge Rubber Sheets
• Teflon® (Fluorocarbon)
• Ultem® (Polyetherimide Sheet)
• Viton® Rubber Sheeting

ABS

Used for thermoforming. ABS has a higher impact rating. ABS also has great heat deflection (198 °F). ABS is a material that is easy to form.

Applications are as follows:

• Handling Trays
• Machine Housings
• Tool Cases

Utility grade is an economical ABS sheet. The heat deflection has a great quality. Utility grade's temperature is (190° F). Utility grade is slightly lower than ABS.

ACETAL

Acetal has lower moisture absorption and is dimensional stable. Acetal is not good in slide wear applications. Acetal is FDA/USDA/NSF/3A Dairy approved.

Applications:

• Packaging machinery star wheels
• Processing Poultry parts

Thickness .062, .093, .125, .187, .250, .313, .375, .500, .625, .750, .875, 1.00, 2.00, 3.00

ACETATE

Cast Acetate Sheeting is well suited for applications requiring the best optical clarity and good rigidity. It does not become limp, or distort under normal temperatures. The high impact resistance of acetate sheeting withstands crazing or cracking over a wide range of temperatures, under normal stresses. Acetate sheeting is an excellent shield for grease and oils, which maintaining good color and flexibility over long periods of time.

Applications: Easily fabricated by die cutting and cementing. Shape and cut easily. Numerous uses such as: packaging, graphic arts, stationery, electrical safety equipment, displays, picture frames, book binding lamination, metalizing, cartoon cells, toys and games, architect and drafting supplies, greeting cards and many more.

Buna-N & Nitrile Rubber

Color: Black

Durometer Hardness, Shore A: Soft, 35-45; Medium, 45-55; Firm, 55-65; Hard, 65-75, 80-90

Tensile Strength: Soft, 1500 psi; Medium, 800 psi, Firm 900 psi; Hard, 1000 psi

Temperature Range: Soft, -40° to +220° F; Medium, Firm and Hard, -20° to +170° F

Blended Commercial grade Buna-N (nitrile) rubber outperforms natural rubber in its resistance to petroleum, solvents, gasoline, and vegetable oils. Buna-N matches natural rubber in general chemical resistance. Other advantages of Buna-N are its good abrasion resistance and ability to withstand rough usage. Buna-N meets ASTM D-2000-86E, Type BG.

Width: 36" - Wide Rolls vary from 1/32" to 1".
Thickness from 1/32" to 1"
Contact us for other thicknesses.

Color: White Rubber

Temperature Range: -20° to +200° F

Tensile Strength: 1500 psi

Durometer Hardness, Shore A: 55-65

This superior, long life rubber is made from FDA-approved materials and is USDA-approved for meat and poultry processing. Use this nitrile sheet for gasketing, countertops, and skirting in all areas of food processing and pharmaceutical and cosmetics manufacturing. Rubber is nonmarking and abrasion resistant.

Width is 36", Thickness Ranges from 1/16" to 1/4" Contact us for other thicknesses.

Color: Black Rubber

Temperature Range: -20° to +220° F

Tensile Strength: 750 psi

Durometer Hardness, Shore A: 55-65

Oil-resistant nitrile rubber has a 14.3-oz. Cotton duck insert per ply. Great for use as a flat diaphragm on reducing valves and regulators handling low pressure water, gas, and air. It also can be used for weather-stripping. The 1/16" and 3/32" sizes are one ply; the 1/8", 3/16" and 1/4" sizes are two ply.

Widths vary between 45" and 48"
Thickness ranges from 1/16" to 1/4". Contact Us for other thicknesses.

Color: Red Rubber

Temperature Range: From -25° to +220° F

Tensile Strength: 1200 psi

Durometer Hardness, Shore A: 50-60

Produced from FDA-approved non-toxic ingredients, this premium rubber is especially excellent for use in the processing of food, pharmaceuticals, and cosmetics. Smooth finish long-life Buna-N (nitrile) rubber has excellent resistance to abrasion and mineral and vegetable oils.

Thickness ranges from 1/16" to 1/4".  Contact Us for other thicknesses.

Butyl Rubber Sheeting

Color: Black

Temperature Range: -40° to +225° F

Tensile Strength: 1500 psi

Durometer Hardness, Shore A: 55-65

Smooth-finish rubber is excellent for use as gasketing, sealing, and packing in oil-free environments. It has good resistance to weather, oxidation, and ozone. The rubber has low permeability to air and is electrically resistant. It resists paint, ketones, and saturated inorganic salt solutions. Meets ASTM-D-2000-90, Type BA.

Width is 36" rolls.
Thickness Ranges from 1/16" to 1/4". Contact Us for other thicknesses.

Color: Black

Temperature Range: -40° to +185° F

Tensile Strength: 4000 psi

Durometer Hardness: Not Rated

Electrically conductive sheeting safely grounds electricity, helping to prevent hazardous buildup and sparking.

Some of its applications include linings, protective covers, and laboratory countertop covers. Made of polyurethane on nylon twill.

Sheeting conforms to National Fire Protection Association Specification 56A, Article 4631, and Federal Specification ZZ-C-450 Type I with the exception of thickness.

Thickness is 0.006" ± 0.001". Weight is 4.3 oz/sq.yd. The resistivity is less than 5000 ohms, with electrodes contacting fabric 30" apart. Breaking strength is 100 psi. Width is 54".

CPVC

CPVC material handles a temperature of 55°. CPVC has a much hotter temperature than PVC while this material retains similar properties to PVC. CPVC is a material that is Corrosion resistant. CPVC is a material that is inert to most chemicals that it comes in contact with at room temperature. CPVC can be welded, cemented and vacuum formed.

DELRIN®

DELRIN® acetyl resins are thermoplastic polymers manufactured by the polymerization of formaldehyde, which have gained wide-spread recognition for reliability of performance in untold thousands of engineering components all over the world. Since their commercial introduction in 1960, they have been used in the automotive, appliance, plumbing, construction, hardware, electronics and consumer goods industries.

The chemical composition, regular structure and high crystallinity of DELRIN® acetyl resins give parts made of DELRIN® a combination of physical properties not available with metals or other plastics. The most important attributes of DELRIN® are high mechanical strength and rigidity; fatigue endurance unmatched by similar plastics; high resistance to moisture, gasoline, solvents and many other neutral chemicals; excellent dimensional stability; ease of fabrication; resistance to repeated impacts; good electrical insulating characteristics; resiliency; natural lubricity and a wide temperature range. They are classified as burring at 1.1 in/mm according to ASTM D635.

Chief limitations: not suitable for lengthy use in steam, hot water, strong acids or strong bases.

Delrin® is a registered trademark of DuPont.

Fluorosint® 207

Fluorosint® 207 is compliant to FDA/USDA. Fluorosint is a material that wears better under a load and has a better rate/deformation than virgin Teflon®.

Applications:

• Valve seals
• Food-related ball valve seats

Fluorosint® 500 Fluorocarbon Rod Thickness: .500, 1.0, 1.5, 2.0, 2.5, 3.0, and 4.0

HIGH IMPACT POLYSTYRENE

High Impact Polystyrene is an extruded, impact-modified sheet, commonly printed on and thermoformed for signage and point of purchase displays. Available in Translucent, opaque and super opaque; white and matched colors.

Polystyrene has a high dielectric strength and is used in the laminating of electronic circuits. Polystyrene is used in high frequency insulation sheeting and many other applications. Polystyrene machines very well. Polystyrene lends itself to conventional methods of forming and fabrication.

Applications:

• Tank covers
• Buttons
• Lighting diffusers
• Co-Axial cable separators
• Handles
• Sign panels

Thickness: .020, .030, .040, .050, .060, .080, .093, .100, .125, .156, .187, and .250

HYDLAR® Z (NYLON / KEVLAR® COMPOSITE)

This material has a better slide wear resistance (K) and rotational wear resistance (PV) the temperature range is from 220° to 290° F. Hydlar has 4x's better wear resistance than nylon that is general purpose.

Applications:

• Hinges on automotive hatchbacks
• Enclosure door hinges on fireplaces

Thickness: .250, .375, .500, .750, 1.0, 1.500, and 2.00

HYPALON® RUBBER SHEETING

Color: Black

Temperature Range: -20° to +250° F

Tensile Strength: 1500 psi

Durometer Hardness, Shore A: 60-70 Great for outdoor use, this rubber really stands up to weather and ozone. It handles acids and flames fairly well and oil moderately. Meets ASTM D-2000-90 Type CE.

Thickness Ranges from 1/16" to 1/4". Contact Us for other thicknesses.

KYDEX®

Super tough Kydex® 100 acrylic PVC alloy is produced by Kleerdex Company. The unique combination of acrylic and PVC in Kydex® brings new dimensions to thermoforming in formability, rigidity, breakage resistance, chemical resistance and combustibility characteristics.

Kydex® 100 comes in six (6) standard sheet thicknesses and ten (10) standard stock colors. Additional colors and thicknesses are available on a custom basis.

Kydex® sheet can be:

• Cut
• Punched
• Drilled
• Scored
• Nailed
• Painted, using basic tools found in most metal or wood shops

Features:

• Excellent Stain & Corrosion Resistance
• Range of thicknesses to meet most impact requirements
• High impact, scuff, dent and gouge resistance

Applications:

• Vacuum Forming
• Maintenance Engineering
• Architectural
• Rubrails
• Push Plates
• Kick Plates
• Door Frame Protection
• Clean Room Applications
• Ductwork
• Ceiling Tiles
• Laboratory Hoods
• Hockey Rinks
• Machine & Splash Guards

Standard Size 48" x 96"
Thickness Ranges: from .028" to .250"

Colors: Cadet Blue, Calcutta, Black, Pewter Gray, Pinstripe, Polar White, Ivory, Dark Gray, Beige, Chocolate, and Cocoa.

Kydex is a registered trademark of Kleerdex.

Kydex® 107 - NSF Rated

Kydex 107 has excellent formability properties. Kydex 107 meets UL 94 V-O flammability rating.

Applications:

• Expresso Makers
• Beverage Dispenser
• Serving Trays
• Food Bins

KYNAR® (PVDF)

Polyvinylidene Fluoiride is a crystalline thermoplastic which features a high molecular weight for improved dimensional stability over other fluoroplastics. Kynar® PVDF has great chemical inertness, maintains its properties after many years of use, Kynar resists repeated UV and Gamma sterilization's, and is FDA / USDA / NSF / 3A diary approved. Kynar has excellent shock resistance, does not swell in a wet environment and uses standard welding techniques. Kynar is used extensively in the chemical processing industry due to its inertness, thermal stability and abrasion resistance. Kynar also features a high dielectric strength and good low temperature performance.

Product Attributes:

• Excellent Chemical Resistance
• Excellent Weathering Resistance
• Good Corrosion Resistance
• Gamma Radiation Resistance
• High Wear & Low Creep
• Good Tensile & Compressive Strength
• Good Hot Water Performance
• FDA, USDA & Sanitary 3-A Approved
• Self Extinguishing/non toxic
• Strong Chemical Resistance to:
  • oxidizing agents
  • halogens
  • aliphatics
  • aromatics
  • alcohols
  • acids
  • chlorinated solvents
  • bromine
  • bromine salts

Applications:

• Chemical processing industry tank and pump parts.
• Corrosive chemical tank liners
• Seats, Seals, Valves, Filters, Gaskets, Tank Liners
• Electronic Components
• Areas requiring exceptional Chemical Resistance
• Areas where greater strength, wear and creep resistance over Teflon is required
• Food processing pistons, valve bodies and gears.
• Water purification and de-ionization equipment parts.

PVDF sheet thickness: .125, .250, .500, .750, 1.0, 2.0, 3.0, and 4.0

Availability:

• Rod - 3/8" - 8" diameter
• Plate - 1/4" - 4" Thickness
• Also available in Carbon Reinforced Grades

Design Considerations:

• 300° F Continuous Use Temperature
• Density Approaching Teflon
• Limited Resistance to Strong Acids, Strong Bases, Ethers, Aldehydes, Amines, Ketones and Organic Acids

Kynar® is a registered trademark of Pennwalt Corporation.

LEXAN® (Polycarbonate)

Lexan® is a high impact polycarbonate material with excellent properties that enable this material to use where others have failed.

• Impact Strength: Lexan® is virtually unbreakable, making its products extremely safe in areas where parts may be exposed to impact.
• Temperature Resistance: The allowable continuous service temperature is 250° - 270° F.
• Design Flexibility: Lexan® can be readily thermoformed to complex shapes with accurate detail in formed parts. It can also be sawcut, machined, mechanically fastened and painted.
• Weather Resistance: Lexan® is UV stabilized which offers effective resistance to sun exposure. This material has performed well in outdoor applications for 5-7 years.
• Lightweight: Lexan® is one half the weight of glass and 43% lighter than aluminum.

Applications:

• Atriums
• Storm Doors
• Schools
• Skylights
• Storefronts
• Railings & Barriers
• Security Lighting
• Teller windows
• Pool Enclosures
• Greenhouses
• Patio Roofs
• Window Glazing
• Safety Guards
• Chairmats
• Equipment Enclosures
• Light Shields
• Signs
• Instrument Gauge Covers
• Doors

Lexan is a registered trademark of General Electric Company.

LEXAN® MR5

LEXAN® MR5 Sheet Combines the impact strength of LEXAN Polycarbonate Sheet with a new, highly abrasion-resistant surface that approaches glass in performance. In fact, LEXAN® MR5 (Polycarbonate) sheet is the only polycarbonate sheet backed by a manufacturer's warranty against abrasion, coating failure and breakage. LEXAN® MR5 (Polycarbonate) Sheet's unique coating "defies graffiti to stick," enabling restoration to a like-new condition. With significantly improved resistance to weathering as well, LEXAN® MR5 polycarbonate sheet offers substantially improved service life and lower life-cycle material costs.

Where to Use Lexan MR5 Sheet:

Lexan® MR 5 (Polycarbonate) sheet is designed for use where both the toughness of LEXAN® (Polycarbonate) sheet and a lasting, attractive appearance are required. It is ideal for high traffic areas that see hard use or are natural targets for vandalism, graffiti or break-ins.

Building Types:

• Stores
• Offices
• Banks
• Public Buildings
• Schools & Colleges
• Penal & Correctional Facilities
• Hospitals
• Recreational Facilities
• Airports
• Museums
• Libraries

Glazing Types:

• Windows
• Store Fronts
• Entrance Doors
• Entryways
• Sloped Glazing
• Skylights
• Space Enclosures
• Bus Shelters

Lexan is a registered trademark of General Electric Company.

Lucite®

Lucite® L is continuously cast acrylic sheet that has outstanding optical properties. Lucite ® L has excellent weather resistance, high impact resistance and uniform caliper control. Lucite® has an exceptional freedom from warpage, cracks, blister, voids, scratches. Lucite® L is lightweight and can be easily fabricated. Lucite® has improved Edge polishability , outstanding thickness and uniformity combined with the excellent gloss and transpareny.

Application:

• Museums
• Furniture
• Marine
• Glazing
• Security
• Transportation windows
• Display

Lucite® SAR

Lucite® SAR Super-Abrasion-Resistant acrylic sheet combines the physical characteristics of cast acrylic sheet with an abrasion-resistant, cleanable surface.

Lucite® SAR is used in applications where optical quality, cleanability and long-term Retention of properties are important. The super hard surface of this material is crosslinked polysilcate resin. The unique treatment gives this material outstanding combination of these properties including abrasion resistance, solvent resistance and weather ability.

Thickness: .118, .177, .375, .500, 1.250

MYLAR®

Mylar® is an exceptionally strong, flexible, durable polyester film with properties that make it extremely suitable for most Industrial applications. Inert to water, Mylar® acts as a moisture barrier and is unaffected by oil, grease, and aromatics. It remains tough, clear and flexible from minus 100° F to over 300° F and will not yellow or become brittle under normal conditions. Mylar® has excellent dielectric properties and can be used as an effective insulator in electrical applications.

Applications:

Type A Sheets are cloudy to white translucent. Strong, tough, dimensionally stable film for general purpose applications, such as engineering, apparel stays, and industrial laminations with other flexible materials.

Type S Transparent, clear film with a brilliant surface designed for office supplies, reproduction materials, stationary supplies, book jacket covers and sheet protectors. Can be used for apparel stays, drumheads, control tape, duct liners, protective surfacing, carbon ribbon, identification, spirit masters, metalized labels, solar reflectors, photo substrates, and decorative laminations.

Can be used for: Apparel stays, Drumheads, Control Tape, Duct Liners, Protective Surfacing, Book Jackets, Carbon Ribbon, Identification, Spirit masters, Metallized Labels, Solar Reflectors, Photo Substrates, Decorative Laminations.

Type D Films offer the eye-appealing brilliance and clarity needed for consumer products with the strength and stability required for long-term service. Type D are brilliantly clear films, surface treated on one side to enhance slip and handling characteristics.

Mylar® Type A films are tough, general purpose films, which are transparent in 48 thorough 92 gauge and translucent in heavier gauges. They have a rough surface to provide ease of handling, good adhesion and processability. They are used for a broad range of industrial applications, including release films and office supplies.

Mylar® Type A films have balanced tensile properties, excellent resistance to moisture and most chemicals. They can withstand temperature extremes from -70° C to 150° C Mylar® does not become brittle with age under normal conditions because it contains no plasticizers.

Can be used for apparel stays, drumheads, control tape, duct liners, protective surfacing, carbon ribbon, identification, spirit masters, metalized labels, solar reflectors, photo substrates, and decorative laminations.

Mylar is a registered trademark of DuPont.

Neoprene Rubber Sheeting

Color: Black

Temperature Range: -20° to +220° F

Tensile Strength: 1000 psi

Durometer Hardness, Shore A: 45-55

Fabric reinforcement provides the strength needed for stress applications such as gasketing and diaphragm packing. A 6.7 oz cotton ply is inserted per 1/16" of rubber thickness. Sheets resist abrasion, oil and weather. Meets ASTM D-2000-75E, Type BC.

Thickness Ranges from 1/16 to 1/4". Contact Us for other thicknesses.

Color: Black

Temperature Range: -40° to +220° F

Tensile Strength: 1500 psi

Durometer Hardness, Shore A: 65-75

Nylon inserts give rubber greater tensile strength and durability than cloth plies, making it better for diaphragm packing. A 13 oz. Nylon ply is inserted for each 1/16" of thickness. Resistant to abrasion, oil, and weather. Meets ASTM D-2000-2BE715.

Color: Black

Temperature Range: -60° to +180° F

Tensile Strength: 450 psi

Durometer Hardness, Shore A: 5-10

Its outstanding softness makes it perfect for absorbing vibration and preventing damping. As highly resilient and pliable as most sponge formulations, it remains nonporous and uniform.

Exposure to weather and temperature extremes will not affect its useful characteristics.

Use for motor-mounting pads, airtight sealers for vacuum testers, gaskets exposed to weather, and conveyor belts for delicate components.

Thickness Ranges from 1/16" to 1".Contact Us for other thicknesses.

Color: Off-White

Temperature Range: -30° to +220° F

Tensile Strength: 1200 psi

Durometer Hardness, Shore A: 50-60

An FDA-approved formulation makes this rubber compatible with food handling and processing, plus drug and cosmetic manufacturing. It handles greasy, oily, and abrasive conditions. This smooth rubber is nontoxic, nonallergenic, and nonmarking.

Thickness Ranges from 1/16" to 1/4". Contact us for other thicknesses.

NYLON

Nylon 101:Nylon 101 is a type 6/6 nylon. Nylon 101's broad acceptance in such diverse industries as food processing (FDA approved), machinery, and electronics has come about because of the premium properties it offers. Nylon 101's grade is the strongest, stiffest, and has the highest melting point of any unmodified nylon.

Nylatron GS®: A nylon and molybdenum disulfide composition designed to improve mechanical and thermal properties of Nylon 101. In addition, particles of M₀S₂ solid lubricant add extra lubricity to nylon making it especially suitable for applications where lubrication is impractical.

Cast Nylon 901 & 907: Production by direct polymerization of monomer to shapes of nylon polymer, within a mold at atmosphere pressure. Nylon 901 is the heat stabilized, basic form of cast nylon and is blue in color. Nylon 907 is identical in form and natural in color.

Applications:

• Chicken processing equipment gears, rails and guides
• Food Processing wheels, scaper blades and materials

Thickness .250, .375, .500, .625, .750, 1.0, 2.0, 3.0, 4.0,

This material also comes in Rod, Tubular Bar.

Nylatron GSM®:Contains finely divided particles of molybdenum disulfide solid lubricant dispersed throughout and is produced identically to the cast nylon process. This gray-black nylon has excellent surface lubricity with all the same qualities of cast nylon.

Nylon, Low-Moisture (6/12,11 and 12): Nylon materials should be used when dimesional stability and wear resistance are required. Nylon 11 and 12 have the best stability and absorption for nylon with 6/12 a close third.

Applications:

• Water-lubricated precision bearings and valve

Thickness: Nylon 6/12 Sheet .030, .062, .125, .250, .500, .750, 1.00, 2.00

Available Products:

• Nylon Balls
• Cast Nylon Tubular Bar Stock
• Nylon Structural (30% Glass Filled)Black
• Nylon, Impact-Resistant (ST 801®)
• Nylon, Oil-Impregnated (Hyd-Cast OFN, Nylatron® GSM Blue, Nyloil®)
• Nylon Hex/Square/Threaded Rod
• Nylon & Nylatron GS®Bushing Stock
• Nylon Pressure Tubing
• Nylon & Nylatron G.S.® Strip
• Nylon Fasteners
• Nylon & Nylatron G.S.® Profiles
• Nylon Screw Hex Nuts
• Nylon & Nylatron G.S.® Rod and Plate
• Nylon Handles & Hinges
• Nylon Machine & Headless Screws
• Nylon Rectangular Bar Stock

Properties:

• Abrasion & Wear Resistant
• Low co-efficient of friction
• High Impact Resistance
• Non-abrasive to other materials
• Ease of fabrication
• Noise dampening characteristics
• FDA approved
• Good electrical insulating properties
• Conformability
• Resists alkalis & organic chemicals
• Lubrication not required
• Lightweight & Non-galling

Applications:

• Bearings
• Bushings
• Valve seats
• Seals
• Wear Surfaces
• Fasteners
• Sleeves
• Liners
• Tooling Fixture
• Forming Dies
• Rollers
• Guides
• Gears
• Insulation
• Cams

PHENOLIC

Phenolic is a hard, dense material made by applying heat and pressure to layers of paper or glass cloth impregnated with synthetic resin. Phenolic has many layers of lamination which are usually made of cellulose paper, cotton fabrics, synthetic yarn fabrics, glass fabrics, or unwoven fabrics. When heat and pressure are applied to the layers, a chemical reaction (Polymerization) transforms the layers into a high pressure thermosetting industrial laminated plastic.

Phenolic Grades

Phenolic Grade XX: Is a paper base phenolic laminate with good mechanical properties, high dielectric strength, and good resistance to moisture. Phenolic Grade XX's typical applications include switch bases and panel boards.

Phenolic Grade C: Is a General Purpose cotton fabric laminate.

Phenolic Grade CE: Is a cotton fabric base phenolic laminate having high impact strength for mechanical applications such as gears, pulleys, insulators, washers and rollers.

Phenolic Grade L: Is a Fine weave cottone, general purpose.

Phenolic Grade LE: Is a fine weave cotton fabric base phenolic laminate which is low in moisture pickup and dissipation factor and is excellent in all electrical properties. It can be machined to very close tolerances and ideal for applications requiring good mechanical properties combined with excellent electrical characteristics.

Phenolic Grade G-7: It is a continuous glass fabric laminated with silicone resin. G-7 is unequalled for high heat and arc resistance applications, and where good mechanical and electrical properties must be exhibited in humid conditions in excess of 500° F.

Phenolic Grade G-9: It is a continuous woven glass fabric laminated with melamine resin. It is recommended for use where good mechanical strength and superb electrical properties are needed under wet conditions. Phenolic Grade G-9 is used for arc barriers, structural electrical parts, specialty terminal blocks and circuit breaker components.

Phenolic Grade G-10: It is a continuous woven glass fabric laminated with epoxy resin, extremely high in mechanical strength, low water absorption, and superior electrical characteristics, for a wide range of temperature and humidity. Phenolic Grade G-10 is used for washers, sleeves, and parts where the strength-to-size ratio is critical.

Phenolic Grade G-11: It is a grade similar in composition and properties to G-10, but more suitable for continuous use at elevated temperatures. Phenolic Grade G-11 applications are limited to only the most critical high heat situations.

PLASTIC COLOR CODED SHIM STOCK

Shim Stock is made of durable, permanent plastic. Shim Stock is unaffected by grease or dirt. A Color Coding system for the Shim Stock allows production people to tell at a glance what size they are using.

Applications:

• Machine Shops
• Assembly Lines
• Service Departments
• Die Shops
• Maintenance Department
• Tool Crib

Colors: *

• Silver .0005 Shim Stock
• Amber .001 Shim Stock
• Purple .0015 Shim Stock
• Red .002 Shim Stock
• Green .003 Shim Stock
• Tan .004 Shim Stock
• Blue .005 Shim Stock
• Trans Matte .0075 Shim Stock
• Brown .010 Shim Stock
• Black .0125 Shim Stock
• Pink .015 Shim Stock
• Yellow .020 Shim Stock
• White .025 Shim Stock
• Coral .030 Shim Stock
• Clear .040, .050, .060 Shim Stock

*Colors may vary by Mill.

POLYETHYLENE

Polyethylene has excellent corrosion resistance to many industrial chemicals, such as acids, salts and alkalis. This type of material may be easily welded by a Plastic Welder but they cannot be cemented. Polyethylene can be easily fabricated with a wood saw or can be drilled with metal bits.

Low Density Polyethylene, which is an extruded material, offers good corrosion resistance properties and also offers low moisture permeability. Low Density Polyethylene can be used in applications where corrosion resistance is a factor, but stiffness, high temperatures, and structural strength are not. Low Density Polyethylene can be easily fabricated, vacuum formed, and welded. Low Density Polyethylene is an economical option for many applications requiring low temperature flexibility, toughness and durability. Low Density Polyethylene is resistant to stress cracking and has wide acceptability in transporting water and chemicals. Extrusion in black is recommended to improve durability in direct sunlight or outdoor exposure. Heat distortion temp: 120° F. Natural Color: milky.

High density Polyethylene offers superior corrosion resistance, a higher working temperature range, and higher tensile strength. High Density Polyethylene outperforms low density Polyethylene in physical and chemical properties. High Density Polyethylene is less flexible than low density Polyethylene. High Density Polyethylene can be sterilized by boiling. High Density Polyethylene's Outdoor exposure is similar to low density Polyethylene. Heat distortion temperature: 170° F. Natural Color: semi-opaque.

Applications:

• Hoods
• Racks
• Covers
• Ducts
• Tanks
• Paddles
• Operations
• Corrosion Resistant Wall Coverings
• Radiation Shielding Trays
• Industrial Food Processing
• Retail Food Processing Operations
• Food Storage Containers
• Laboratory Equipment
• Chemical Resistant Containers

Available Polyethelene Products:

• Polyethelene Sheet
• Polyethelene Rolls
• Colored High Density Extruded Sheet
• Polyethelene Rod
• Polyethelene Tubing
• Polyethelene Orthotic Sheet
• Polyethelene Film
• Polyethelene Tanks
• Polyethelene Pipe
• Polyethelene Tape

Available Polyolefin Products:

• Polyolefin Sheet
• Colored High Density Extruded Sheet
• Polyolefin Rolls
• Polyolefin Tubing
• Polyolefin Rod
• Polyolefin Orthotic Sheet
• Polyolefin Film
• Polyolefin Tanks
• Polyolefin Pipe
• Polyolefin Tape

POLYPROPYLENE

Polypropylene possesses excellent resistance to organic solvents, degreasing agents and electrolytic attack. Polypropylene has a lower impact strength, but Polypropylene's working temperatures and tensile strength are superior to low or high density Polyethylene. Polypropylene is light in weight, resistant to staining, and has a low moisture absorption rate. Polypropylene is a tough, heat-resistant, semi-rigid material, ideal for the transfer of hot liquids or gases. Polypropylene is recommended for vacuum systems and where higher heats and pressures are encountered. Polypropylene has excellent resistance to acids and alkalis, but poor aromatic, aliphatic and chlorinated solvent resistance. Heat distortion temp: 220° F. Colors: semi-opaque.

Applications:

• Tanks
• Orthopedic Devices
• Hoods
• Structural Covers
• Light tables
• Vacuum Form Trays
• Lab tables
• Rinse and etch housing for
• electronics industry

Available Polypropylene Products:

• Polypropylene Sheet
• Polypropylene Rolls
• Colored High Density Extruded Sheet
• Polypropylene Rod
• Polypropylene Tubing
• Polypropylene Orthotic Sheet
• Polypropylene Film
• Polypropylene Tanks
• Polypropylene Pipe
• Polypropylene Tape

Available Polyolefin Products:

• Polyolefin Sheet
• Colored High Density
• Extruded Sheet
• Polyolefin Rolls
• Polyolefin Orthotic Sheet
• Polyolefin Tubing
• Polyolefin Rod
• Polyolefin Tape
• Polyolefin Film
• Polyolefin Tanks
• Polyolefin Pipe

PORON®

With low compression set, PORON® works where others won't - gasketing and sealing integrity will be maintained. PORON® provides a spring that won't collapse under repeated pressure-parts won't loosen after assembly. Components can be protected from impact and vibration. PORON® materials offer a long life, are easily fabricated and accept adhesive-for positioning anywhere.

From Environmental Seals to Shock Attenuation

A versatile material, PORON® is used in a wide range of applications:

• Gaskets and Seals
• Shock isolation
• Cushion pads
• Vibration mounts
• Motor mounts
• RF Shielding (foil clad)
• Printed circuit board cushions
• Springs
• Spacers
• Tape substrates
• Athletic padding

An Outstanding Combination of Properties

PORON® urethanes [high density (15-30 PCF), microcellular, open celled materials] offer excellent compression set resistance, high energy absorption, and low outgassing.

PORON® materials also have low hydrolysis, no plasticizers to migrate, high internal strength, excellent dimensional stability, chemical resistance, abrasion resistance, resistance to temperatures up to 250° F (121° C), a bondable surface, and an attractive appearance.

Material uniformity and consistency of physical properties make PORON® a superior material when designing to tight tolerances.

Grades to Suit Your Application

Through a unique manufacturing process, PORON® materials can be formulated in a wide range of firmnesses and a variety of densities within each formulation. PORON® can also be cast in precise thicknesses to suit your application [from 0.031" to 0.500" (0.79mm to 12.7mm)].

Easily Fabricated

PORON® can be easily fabricated: die-cut, slit, milled and laminated. It is compatible with a variety of adhesives-including acrylic and rubber based PSAs.

An Outstanding Combination of Properties

• Excellent Resistance to Compression Set
• High Energy Absorption
• Low Hydrolysis
• No plasticizers to migrate
• High Internal Strength and dimensional stability
• Chemical Resistance
• Abrasion Resistance
• Resistance to Temperatures up to 250° F(121° C) short term exposure
• Bondable surface
• Easily die-cut and fabricated
• Attractive Appearance

PORON is a trademark of Rogers Corporation.

SILICONE RUBBER SHEETING

Color: Orange-Red

Temperature Range: -60° to +500° F

Tensile Strength: 700/650 psi

Durometer Hardness, Shore A: 40/50/60/70/80/90

With the widest temperature range of any of the polymers, silicone rubber is the solution to many high-temperature sealing, gasketing, insulation, and emission-control problems. Other colors and translucent silicone area available.

Silicone rubber has extended resistance to weather, sunlight, moisture, radiation, oxidation, and ozone. Silicone has good electrical resistance as well and can be used as insulation.

Silicone Rubber has low-compression set which allows the Silicone Rubber to return nearly to its original thickness after the load is removed. Silicone rubber contains no acid-producing chemicals and is noncorrosive, odorless, tasteless, and nontoxic. Silicone Rubber makes an excellent release surface and can also be bonded to metal, glass, ceramics, and plastics using silicone adhesive. Meets spec. ZZ-R-765-B, Class 2A and B. Tensile Strength: for Durometer 40 and 50, 700 psi; for Durometer 60 and 70, 650 psi. Available in 40, 50, 60, 70, 80 and 90 durometer. FDA Grade and Medical Grade are available.

Width: 36"
Thickness ranges from 1/32" to 1/2". Contact Us for other thicknesses.

TRANSLUCENT SILICONE RUBBER SHEETS

Color: None

Temperature Range: -80° to +450° F

Tensile Strength: 900 psi

Durometer Hardness, Shore A: 45-55

You can see through this rubber to identify product and flow status. Translucent Silicone Rubber is ideal for many gasketing, sealing, diaphragm, and vacuum bagging applications. Translucent Silicone Rubber is tear resistant, elastic and resilient, as well as odorless, tasteless and nontoxic. Translucent Silicone Rubber is a good release surface. Weather resistant, it can be used indoors and outdoors.

SPONGE RUBBER

Color: Black

Temperature Range: -70° to +250° F

Durometer Hardness, Shore 00: Soft, 30-45; Medium, 45-50; Firm 55-65

Compression (25% Deflection): Soft, 2-5 psi; Medium, 5-9 psi; Firm, 9-13 psi.

Self-Extinguishing rubber is excellent for electric motor seals, electrical receptacle gaskets, and other seal applications. Closed cell sponge is made of neoprene, EPDM (ethylene-propylene-dienemethylene) and SBR (styrenebutadiene).

The sponge meets UL-94-HBF and MIL-R-6130C flammability specifications. It also meets ASTM-D-1056-68 and -78 and MIL-C-3133C MIL-STD-670B. Tensile strength: Soft, 80 psi; medium, 80 psi; firm, 100 psi.

Width: 36" Rolls
Thickness ranges from 1/8" to 1".Contact Us for other thicknesses.

Color: Orange-Red

Temperature Range: -103° to +500° F

Durometer Hardness: Soft, Medium, Firm

Compression (25% Deflection): 7-14 psi

High performance closed cell rubber has superior elastic and damping qualities for gasketing, thermal shielding, and vibration control. It maintains its resiliency under extended compression. Low-temperature flexibility is best of any elastomeric sponge rubber. It is nontoxic. Density is 0.018 lbs./cu. in. Tensile strength is 100 psi. Meets MIL-STD 670B, Grade TE12 and MIL-R-46089, Grade soft, medium and firm. Available with plain back and pressure sensitive adhesive backing.

Width: 36" Rolls
Thickness ranges from 1/16" to 1/2". Contact Us for other thicknesses.

Color: Black

Temperature Range: -40° to +160° F

Durometer Hardness, Shore 00: Soft, 30-45; Med, 45-55, Firm 55-65

Compression (25% Deflection): Soft, 2-5 psi; Medium 5-10 psi, Firm, 10-16 psi.

Elastic, durable (open cell sponge) is perfect for gasketing. Open Cell Sponge is used for vibration damping, material seals, workbench pads and router pads. Open Cell Sponge is also used for drawer liners. Open Cell Sponge is compressible, lightweight and excellent for cushioning. Open Cell Sponge won't pack down, lump, or crumble. Natural rubber is not resistant to oil and gasoline.

Width: 36" Rolls
Thickness ranges from 1/8" to 1". Contact Us for other thicknesses.

Color: Black

Temperature Range: -40° to +150° F

Durometer Hardness, Shore 00: Soft, 24-40; Medium, 35-55; Firm

Compression (25% Deflection): Soft, 2-5 psi; Medium, 5-9 psi; Firm

Tough, resilient open cell sponge can be used indoors and outdoors. Open Cell Sponge has moderate oil and gasoline resistance. Open Cell Sponge is ideal for cushioning, vibration control, sound damping, and thermal insulation. Open Cell Sponge is effective in sealing at low pressures, especially on irregular surfaces. Tensile strength: Soft, 60 psi; medium, 85 psi. Open Cell Sponge is available in full roll widths and standard sheets with pressure-sensitive adhesive backing and liner on one side.

36" Wide Rolls
Thickness ranges from 1/8" to 1". Contact Us for other thicknesses.

Color: Multi

Density: 15-40 Lbs/Cu Ft

Temperature Range: 10° to 130° F

Compression Deflection: 5-16 psi Medium Firm; 15-30 psi Firm

Made from a blend of Neoprene, EPDM, and SBR sponge rubbers, these closed-cell foam sheets are efficient and economical. Their damping, vibration, and cushioning qualities make them an excellent choice for use as backing material, bumpers, padding, and light insulation. Sheets have plain back.

Width: 36" Rolls
Thickness ranges from 1/16" to 2". Contact Us for other thicknesses.

Color: Orange-Red

Temperature Range: -103° to +450° F

Durometer Hardness: Not Rated

Compression (25% Deflection): 9-14 psi

Resistance to high temperatures makes closed cell silicone sponge ideal for sealing, insulation, and gasketing. Typical applications include light fixture seals, vehicle emission control seals, and hot fluid conveyance. Damping quality makes these sheets excellent for vibration control. Material is a good release surface-viscous products don't adhere. The sponge is noncorrosive and nontoxic. It is resistance to moisture, sunlight, and oxidation. Meets MIL-STD 670-B Grade TE-12 and MIL-R-46089 Grade M. Density is 0.020 lbs./cu. in. Tensile strength is 100 psi. Available with plain back and with pressure-sensitive adhesive backing with an easy-release liner.

Thickness ranges from 1/16" to 1/2"

TEFLON® (Fluorocarbon)

TEFLON is the Du Pont Company's registered trademark for its fluorocarbon resins, TFE and FEP, TEFLON TFE and FEP are both high melting thermoplastic materials. TEFLON TFE, the first resin developed, has the familiar white-to-opaque appearance. It is usually fabricated by cold forming and sintering techniques. TFE has the higher melting point and is capable of continued service at 500° F. TEFLON FEP is a melt processible resin, clearer in color, and nearly transparent in thin sections. It is capable of continued service at 400° F. Both TEFLON resins have a combination of chemical, electrical, mechanical and thermal properties unmatched by any other material. Because of these properties, TEFLON resins are used as gasket and packing materials in chemical processing equipment; as electrical insulation for maximum reliability; and in bearings, seals, piston rings and other mechanical applications including those requiring antistick characteristics. We can supply TEFLON TFE as sheets, rods, tube, tape, bars and cylinders - filled and unfilled. TFE Sheet is available with cementable surface on one or both sides. We can also supply TEFLON FEP film and selected shapes of FEP resin. FEP film is available with and without a cementable surface. Standard shapes of these materials are readily machined to produce an almost endless variety of components.

Key Properties:

• Chemical Inertness
• Heat Resistance
• Moisture Resistance
• Weather Resistance
• Toughness and Flexibility

Uses:

• Valve Components
• Gaskets
• Pump Components
• Bearings
• Door Sliders
• Coil Separators

ULTEM® (Polyetherimide Sheet)

ULTEM® is a high performance plastic with excellent resistance to flame, chemicals, and heat. The material also offers excellent mechanical and electrical properties. ULTEM® is used in electrical, electronic, automotive, medical and aircraft industries for the following reasons.

Electrical/Electronic

• 200° (392° F) HDT @264 psi
• Excellent Electrical Properties
• Inherent Flame Resistance (47% LOI)
• Vapor phase solderable
• UL 94 5V @.075", V-O @ .016"

Medical:

• Repeat Steam Sterilizable
• ETO Compatible
• Gamma radiation resistant
• Dry Heat Sterilizable
• FDA Compliant

Automotive

• Excellent Chemical Resistance to automotive fluids
• High heat resistance
• Excellent Creep Resistance
• Vacuum Formable

Aircraft and Mass Transit

• Flame Resistance and high oxygen index
• Exceptionally low smoke generation
• Excellent stain & Chemical Resistance
• UV Stable

Ultem is a registered trademark of General Electric.

VITON® RUBBER SHEETING

Color: Black

Temperature Range: -20° F to +400° F

Tensile Strength: 1500 psi

Durometer Hardness, Shore A: 70-80

One of the best rubbers available for fuel, oil, and chemical resistance, VITON® also has an outstanding temperature range.

Made with fluorocarbon elastomer, VITON® Rubber has excellent resistance to weather, oxidation, and ozone. It is ideally suited for gasketing, packing, sealing, and O-rings.

VITON® rubber meets ASTM D 2000-75E, Type HK and MIL-R-83248 Type 2, Class 1.

Width: 36" rolls
Thickness varies from 1/32" to 1/4" Contact Us for other thicknesses.